Mechanical Engineer

Company Description

FormAlloy Technologies, Inc., headquartered in San Diego, California, specializes in metal additive manufacturing through its proprietary Directed Energy Deposition (DED) systems. The company is at the forefront of designing, developing, and integrating advanced manufacturing technology. FormAlloy’s innovative solutions enable cost-effective production, repair, and enhancement of 3D metal parts, serving a wide range of industries. Its cutting-edge technology has positioned it as a leader in advancing manufacturing efficiency and capabilities.

Role Description:

This is a full-time, on-site role based in the San Diego Metropolitan Area for a Mechanical Engineer. Key responsibilities include:

• Design complex electro-mechanical, optical, and laser systems
• Assemble and test prototypes to ensure functional design and manufacturing goals are achieved
• Create documentation such as technical drawings, Bills of Material (BOMs), Work Instructions, plumbing schematics, and other documentation to support downstream manufacturing processes
• Implement Geometric Dimensioning and Tolerancing (GD&T) principles to precision mechanical components and assemblies
• Follow revision control, design publication, technical documentation, and part numbering processes and suggest/implement process updates as needed
• Provide technical guidance to manufacturing team to address manufacturing and production issues
• Suggest and implement engineering changes per Engineering Change Request (ECR) process
• Participate in design reviews to ensure technical and Design for Manufacturing (DfM) goals are achieved
• Use 3D printers to build prototypes to test assembly fitup
• Communicate status on projects to Mechanical team lead
• Interface with vendors to receive new component technical information, prices, and availability

Qualifications:

• Bachelor’s degree in Mechanical Engineering or similar field of study
• 5+ years experience designing machine tools and/or industrial machinery
• 5+ years experience using SolidWorks in an industrial setting - 5 years or more
• Experience interfacing with suppliers including machine shops and fabricators
• Experience technical writing of work instructions, manuals, and other technical documentation
• Apply manufacturing process knowledge to design parts for efficient manufacturing
• Ability to conceptualize, design, build and test new designs efficiently and effectively
• Ability to assemble, align and calibrate electro-mechanical and systems
• Understanding of clean-room principles, especially as it applies to optical system assembly
• Ability to work in a demanding, fast-paced environment
• Ability to communicate efficiently and effectively with teammates, vendors and customers
• Proficient user of Microsoft Office products such as Excel, Word, and Outlook (email)
• Proficient user of Windows PCs
• Previous experience in metal additive manufacturing or advanced manufacturing technologies

What We Offer:

• Competitive salary and benefits package

• Opportunity to work on cutting-edge manufacturing technologies

• Collaborative and innovative work environment

• Professional development and growth opportunities

FormAlloy is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.